Wärtsilä Expert Insight is a predictive maintenance service from Finland-based Wärtsilä that combines AI, rule-based diagnostics, and expert support. By collecting and analyzing equipment data from vessels, the service helps detect issues early, reduce the risk of unexpected downtime, and support more reliable and efficient operations. This article outlines the service’s key features, main functions, and potential benefits for shipping companies, vessel operators, and ship management firms.
Collected data is analyzed by advanced AI to detect subtle changes in parameters such as temperature and pressure in real time. When an anomaly is detected, Wärtsilä experts use their OEM knowledge to interpret the situation and recommend maintenance actions suited to the specific vessel.
In addition to AI analysis, Expert Insight uses rule-based algorithms developed from thousands of installations and decades of operational experience. Operating boundaries are defined based on equipment configuration, design recommendations, and field experience, helping operators identify early warning signs that may be difficult to catch through manual checks or experience alone.
The AI detects signs of anomalies based on each vessel’s operating data and operational profile. As more data is collected over time, detection accuracy can improve, supporting a clearer long-term view of equipment condition and more informed maintenance decisions.
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Expert Insight is provided as part of service agreements for Wärtsilä 4-stroke and 2-stroke engines. Rather than being implemented as a standalone tool with a fixed scope, its applicable range depends on the target equipment and contract details.
The AI model is designed to improve anomaly detection accuracy as it continues to operate and learn from vessel data. When incorporated into Wärtsilä Lifecycle Agreements, Wärtsilä’s comprehensive lifecycle service offering, it can support long-term data utilization aligned with each vessel’s operating phase.
By helping operators keep equipment in better operating condition, Expert Insight may contribute to more efficient fuel consumption and lower emissions. From an information management perspective, data collection and remote support are delivered through cyber-secure connectivity, helping create a robust monitoring and support framework.
Details such as initial costs and monthly fees are not publicly available. Because Expert Insight is provided as part of a service agreement for Wärtsilä 4-stroke and 2-stroke engines, companies should request a customized quotation based on their vessel configuration and operational requirements.
The service can also be included in Wärtsilä Lifecycle Agreements, a comprehensive maintenance offering. Depending on the contract, these agreements may include commitments related to improved vessel uptime or fuel savings.
One example is the shuttle tanker Aurora Spirit. During operation, the AI detected a slight anomaly in lubricating oil pressure at the turbocharger inlet. Wärtsilä experts analyzed the issue remotely and identified a faulty bearing on the compressor side.
With expert support, the crew quickly replaced the bearing, helping the vessel avoid costly repairs, serious engine damage, and significant downtime that could otherwise have occurred.
Expert Insight is delivered globally through Wärtsilä Expertise Centres, where specialists are available around the clock. Through remote troubleshooting via an online application, the service supports stable and reliable vessel operations with proactive monitoring.